中空玻璃的间隔框，是决定其密封寿命的“骨架”。传统工艺采用四根铝条插角拼接的方式——角部存在缝隙，成为氩气泄漏和湿气渗透的薄弱环节。全自动铝条折弯机用一次折弯成型的方式，将一根铝条弯成完整的多边形框，从根源上消除了插角拼接的密封隐患。

The spacer frame of insulated glass is the "skeleton" that determines its sealing life. The traditional process uses four aluminum strips inserted and spliced at the corners, which have gaps and become weak links for argon gas leakage and moisture penetration. The fully automatic aluminum strip bending machine uses a one-time bending method to bend an aluminum strip into a complete polygonal frame, eliminating the sealing hazard of corner splicing from the root.

神算子一、使用范围：面向中空玻璃间隔框制备

神算子1、 Scope of use: Preparation of hollow glass spacer frames

全自动铝条折弯机是用于槽铝式中空玻璃的专用设备，其核心使命是取代传统四边插脚式铝框组装工艺。设备可加工铝条厚度5.5-24mm，铝条长度4000-6000mm，加工铝框尺寸非常小250×100mm、非常大2000×2000mm，加工速度＜30秒/个（1000×1000mm规格）。

神算子The fully automatic aluminum bar bending machine is a specialized equipment for slot aluminum insulated glass, with the core mission of replacing the traditional four pin aluminum frame assembly process. The equipment can process aluminum bars with a thickness of 5.5-24mm and a length of 4000-6000mm. The minimum size for processing aluminum frames is 250 × 100mm, and the maximum size is 2000 × 2000mm. The processing speed is less than 30 seconds per piece (1000 × 1000mm specification).

设备兼容性出众：普通铝条、不可折弯铝条、高频焊铝条（壁厚0.25以上）均可折弯且不会断裂，出彩大拓宽了原材料选择范围，有效降低了生产成本。

Equipment compatibility is extremely strong: ordinary aluminum strips, non bendable aluminum strips, and high-frequency welded aluminum strips (with a wall thickness of 0.25 or more) can all be bent without breaking, greatly expanding the range of raw material selection and effectively reducing production costs.

二、核心优势：精度、效率与密封寿命的多维度提升

神算子2、 Core advantage: Comprehensive improvement in precision, efficiency, and sealing life

全自动铝条折弯机的核心技术价值，首先体现在密封性能的根本改善上。折弯成型的铝框无插角缝隙，角部密封更严密，有效阻止了氩气泄漏和湿气入侵，使中空玻璃的寿命得以大幅延长。这一工艺创新，配合4SG等先进密封技术，甚至可实现产品质保期从10年提升至25年。

神算子The core technological value of the fully automatic aluminum strip bending machine is first reflected in the fundamental improvement of sealing performance. The bent aluminum frame has no corners or gaps, and the corners are sealed more tightly, effectively preventing argon gas leakage and moisture intrusion, greatly extending the life of the insulated glass. This technological innovation, combined with advanced sealing technologies such as 4SG, can even increase the product warranty period from 10 years to 25 years.

神算子在精度控制方面，设备采用数控伺服进料系统，铝框尺寸可调精度±0.1mm/m；数控折弯角度控制系统精度±0.1°；非常终铝框尺寸误差±0.5mm，角度误差±1°。这一精度水平是手工拼接无法企及的。

神算子In terms of precision control, the equipment adopts a CNC servo feeding system, and the aluminum frame size can be adjusted with an accuracy of ± 0.1mm/m; The precision of the CNC bending angle control system is ± 0.1 °; The final aluminum frame size error is ± 0.5mm, and the angle error is ± 1 °. This level of accuracy is beyond the reach of manual splicing.

在效率层面，四工位折弯工艺使铝条2次弯折即可成型，并可2根同时折弯，大幅缩短了单框加工时间。铝条切割机在折弯的同时自动定长切割，不占用折弯时间，实现了快捷连续生产。设备可设定4种规格、32种尺寸的加工数据，每种尺寸可设定连续加工9999件，操作工只需保证料槽有料并取下成品框即可——设备加工至设定数量后自动停止。

In terms of efficiency, the four station bending process allows aluminum bars to be bent twice to form, and two can be bent simultaneously, greatly reducing the processing time of a single frame. The aluminum strip cutting machine automatically cuts to a fixed length while bending, without taking up bending time, achieving efficient continuous production. The equipment can set processing data for 4 specifications and 32 sizes, and can continuously process 9999 pieces for each size. The operator only needs to ensure that there is material in the material tank and remove the finished frame - the equipment will automatically stop processing after reaching the set quantity.

神算子在材料利用率方面，除切口损耗外，设备实现零料头加工，铝条可自动续接，接头智能避让，出彩大降低了原材料浪费。

神算子In terms of material utilization, in addition to cutting losses, the equipment achieves zero head processing, aluminum bars can be automatically reconnected, and joints can be intelligently avoided, greatly reducing raw material waste.